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1.3) Porous structures


The heat pipe porous structure has two main functions: to return the condensed fluid to the evaporator, and to assure that the working fluid is distributed through the entire volume of the heat pipe. The fluid returns to the condenser through the capillarity of the porous structure. Therefore, in order to enhance the the capillar capacity, it is necessary to utilize materials with small pores. On the other hand, reduced pores enhance the working fluid flowing resistance through the porous media, which raises the thermal resistance of the device as a whole.

The porous medium has interconnecting porosity, which allows fluids to be transported though it. Metallic, ceramic, polymeric, and composite materials can be used, and chemical composition choices will depend on the device project and construction factors.

Currently, LEPTEN/LABTUCAL have been developing in cooperation with the Materials Laboratory (LABMAT/UFSC), Copper and Nickel powder syntherized capillary structures, in a Plasma Assisted Debinding and Sintering (PADS) oven. In order to obtain the porous medium, two powder molding techniques are used: metallic powder injection (a promising technique for industrial production of porous medium), and the traditional technique of loose sintering.




Figure 1 - Copper porous medium developed by LABTUCAL/LABMAT (Optical microscopy image zoomed 500x)



Figure 2 - Copper porous medium developed by LABTUCAL/LABMAT (Optical microscopy image zoomed 500x)



Figure 3 - Image of the nickel powder



Figure 4 - Structure of porous material of nickel, obtained by process of powder injection metal



Figure 5 - Injection process of metallic powders